We Aswathi Industries Limited, has decided to extend its rich experience & knowledge in Air Pollution Control Systems to design, manufacture & supply of Lead-acid battery recycling plants. It adapts latest design techniques for plant design in terms technology, environment friendly, international standards/practice & quality. Aswathi is committed to deliver its products with consistency in quality & reliability.
The scrap/used batteries are the raw material (automotive/ industrial) for recycling process to reclaim the Lead. Aswathi is committed to provide the sustainable manufacturing process & operations. We provide complete Turnkey Solutions for battery recycling system with the following units:
Automatic Battery Crushing & Hydro separation unit.
Smelting unit which uses Rotary Furnace with APC System
Refining Section with APC System to produce pure/Lead alloy.
Ingot Casting Machine for refined/lead alloy as final product.
Consultancy services for process improvements & refurbishment of plant & machineries.
Aswathi Industries Limited is one among the few global companies having well equipped own manufacturing facility for Battery Recycling plant & machineries. It aims to design the most efficient, environment friendly system & have the following tools, facilities & quality procedure to ensure the same.
Certified Laboratories for raw material testing.
Radiography testing wherever needed.
In-house quality checks with testing
Workshop equipped with CNC Plasma Cutting Machine, Dynamic Balancing machine, plate bending, shearing machine, machining facility.
Well experienced fabrication team with Qualified Welders.
Painting – Shot blasting with Painting as per Standard practice.
EOT/Hydra for easy material movement.
Packing & storage of finished goods.
Raw Material verification/sampling/testing.
Standard QAP/Inspection Protocol
General Checks on dimensional & aesthetics.
Welds checks – Welding Procedure Specifications (WPS) and Procedure Qualification Record (PQR) as per standard practice.
RT/UT/DP/NDT testing done on need basis.
Mock assemblies wherever needed/possible.
Final Painting after shot blasting as per Standard practice.
Aswathi Industries Limited is one among the few global companies having well equipped own manufacturing facility for Battery Recycling plant & machineries. It aims to design the most efficient, environment friendly system & have the following tools, facilities & quality procedure to ensure the same:
Develop the plot plan form Land details.
Provide the complete details of infrastructure required.
Detailing of Layout with infrastructure, Plant & machineries.
Support from Lay out marking to Construction & Supervision.
Supervision of erection & commissioning of Plant/Machineries.
Establish the operation & performance parameters.
Training of Operation personnel.
We offer Integrated Solution to set up the Scrap Battery Recycling facility which includes the following:
Automatic Battery Crusher with Hydro separation unit.
Acid Neutralisation System.
Crystallisation/salt recovery system.
Smelting System with APC System.
Material Handling Equipment.
Refining unit with APC System.
Automatic Ingot Casting Machine.
Engineering Services for Infrastructure Building.
Technical Assistance for Process improvement, Plant up gradation.
Support for Plant Erection & Commissioning.
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