Used Lead Acid Battery

We Aswathi Industries Limited, has decided to extend its rich experience & knowledge in Air Pollution Control Systems to design, manufacture & supply of Lead-acid battery recycling plants. It adapts latest design techniques for plant design in terms technology, environment friendly, international standards/practice & quality. Aswathi is committed to deliver its products with consistency in quality & reliability.

The scrap/used batteries are the raw material (automotive/ industrial) for recycling process to reclaim the Lead. Aswathi is committed to provide the sustainable manufacturing process & operations. We provide complete Turnkey Solutions for battery recycling system with the following units:

  • Automatic Battery Crushing & Hydro separation unit.
  • Acid neutralisation
  • Desulphurization
  • PP Recycling
  • Smelting unit which uses Rotary Furnace with APC System
  • Refining Section with APC System to produce pure/Lead alloy.
  • Ingot Casting Machine for refined/lead alloy as final product.
  • Consultancy services for process improvements & refurbishment of plant & machineries.

Aswathi Industries Limited is one among the few global companies having well equipped own manufacturing facility for Battery Recycling plant & machineries. It aims to design the most efficient, environment friendly system & have the following tools, facilities & quality procedure to ensure the same:

Engineering Tools

  • Custom based design
  • Tailor made Equipment
  • Detailing & drawing made on Auto CAD & Solid works
  • 3D Modelling & Walk through
  • Well versed with Standard Engineering Codes

Facilities

  • Certified Laboratories for raw material testing.
  • Radiography testing wherever needed.
  • In-house quality checks with testing
  • Workshop equipped with CNC Plasma Cutting Machine, Dynamic Balancing machine, plate bending, shearing machine, machining facility.
  • Well experienced fabrication team with Qualified Welders.
  • Painting – Shot blasting with Painting as per Standard practice.
  • EOT/Hydra for easy material movement.
  • Packing & storage of finished goods.

Quality  Checks

  • Raw Material verification/sampling/testing.
  • Standard QAP/Inspection Protocol
  • General Checks on dimensional & aesthetics.
  • Welds checks – Welding Procedure Specifications (WPS) and Procedure Qualification Record (PQR) as per standard practice.
  • RT/UT/DP/NDT testing done on need basis.
  • Mock assemblies wherever needed/possible.
  • Final Painting after shot blasting as per Standard practice.

Aswathi Industries Limited is one among the few global companies having well equipped own manufacturing facility for Battery Recycling plant & machineries. It aims to design the most efficient, environment friendly system & have the following tools, facilities & quality procedure to ensure the same:

  • Develop the plot plan form Land details.
  • Provide the complete details of infrastructure required.
  • Detailing of Layout with infrastructure, Plant & machineries.
  • Support from Lay out marking to Construction & Supervision.
  • Supervision of erection & commissioning of Plant/Machineries.
  • Establish the operation & performance parameters.
  • Training of Operation personnel.
  • Operation Manual.

We offer Integrated Solution to set up the Scrap Battery Recycling facility which includes the following:

  • Automatic Battery Crusher with Hydro separation unit.
  • Acid Neutralisation System.
  • Desulphurisation System.
  • Crystallisation/salt recovery system.
  • Smelting System with APC System.
  • Material Handling Equipment.
  • Refining unit with APC System.
  • Automatic Ingot Casting Machine.
  • Auto Stacking Machine.
  • Engineering Services for Infrastructure Building.
  • Technical Assistance for Process improvement, Plant up gradation.
  • Support for Plant Erection & Commissioning.